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Thumbnail Filmstrip of 2005-2007 6.0L Powerstroke Oil System Upgrade (All Climate) Bullet Proof Diesel 90404003 Images
The factory coolant-to-oil cooler in the valley of a 2005-2007 6.0L Powerstroke is a known weak point. When it clogs, oil runs hot, coolant flow suffers, and you can end up chasing EGR cooler failures, injector problems, or oil mixed with coolant. The Bullet Proof Diesel 90404003 All Climate kit moves cooling out of that valley cooler and onto a front-mounted air-to-oil heat exchanger, and it swaps the cartridge filter setup for a remote spin-on.
This is the All Climate package, so it includes Bullet Proof's patented oil thermostat. Oil stays off the cooler until it reaches temperature, then gets full cooling under load. That makes it a solid choice for trucks that see both cold mornings and hard towing in the heat.
What you get:
- Complete All Climate engine oil system upgrade for 2005-2007 Ford 6.0L Powerstroke
- Front-mounted air-to-oil cooler that replaces the factory coolant-to-oil cooler
- Patented oil thermostat for proper warm-up in cold weather and full cooling when hot
- Billet aluminum transfer block that replaces the valley oil cooler and filter housing
- Remote spin-on oil filter mount that uses commonly available Wix, NAPA, and similar filters
- Hoses, fittings, brackets, and hardware for installation
- Lifetime limited parts-only warranty from Bullet Proof Diesel (exchange only; register the product)
Specs:
- Manufacturer part number: Bullet Proof Diesel 90404003
- Fitment: 2005-2007 Ford F-250, F-350, F-450, F-550 Super Duty and Excursion with the 6.0L Powerstroke
- Cooling type: air-to-oil (front mount)
- Filtration: remote spin-on (not the factory cartridge housing)
- Climate package: All Climate (includes oil thermostat; Hot Climate sibling is 90404004)
- Not for E-Series vans
- Not for tilt-cab applications
- Designed for a factory/OEM bumper; most aftermarket bumpers need an optional bracket
Before you order, confirm your truck is a 2005-2007 6.0L and check your A/C condenser and power steering cooler layout. Bullet Proof notes that some trucks need extra parts for a clean install. This kit is for owners who want to get ahead of the factory oil cooler failure, not for vans or tilt-cab builds. Order today. Verify fitment for your truck before ordering.
The factory coolant-to-oil cooler in the valley of a 2005-2007 6.0L Powerstroke is a known weak point. When it clogs, oil runs hot, coolant flow suffers, and you can end up chasing EGR cooler failures, injector problems, or oil mixed with coolant. The Bullet Proof Diesel 90404003 All Climate kit moves cooling out of that valley cooler and onto a front-mounted air-to-oil heat exchanger, and it swaps the cartridge filter setup for a remote spin-on.
This is the All Climate package, so it includes Bullet Proof's patented oil thermostat. Oil stays off the cooler until it reaches temperature, then gets full cooling under load. That makes it a solid choice for trucks that see both cold mornings and hard towing in the heat.
What you get:
Complete All Climate engine oil system upgrade for 2005-2007 Ford 6.0L Powerstroke
Front-mounted air-to-oil cooler that replaces the factory coolant-to-oil cooler
Patented oil thermostat for proper warm-up in cold weather and full cooling when hot
Billet aluminum transfer block that replaces the valley oil cooler and filter housing
Remote spin-on oil filter mount that uses commonly available Wix,[...]
The factory coolant-to-oil cooler in the valley of a 2005-2007 6.0L Powerstroke is a known weak point. When it clogs, oil runs hot, coolant flow suffers, and you can end up chasing EGR cooler failures, injector problems, or oil mixed with coolant. The Bullet Proof Diesel 90404003 All Climate kit moves cooling out of that valley cooler and onto a front-mounted air-to-oil heat exchanger, and it swaps the cartridge filter setup for a remote spin-on.
This is the All Climate package, so it includes Bullet Proof's patented oil thermostat. Oil stays off the cooler until it reaches temperature, then gets full cooling under load. That makes it a solid choice for trucks that see both cold mornings and hard towing in the heat.
What you get:
- Complete All Climate engine oil system upgrade for 2005-2007 Ford 6.0L Powerstroke
- Front-mounted air-to-oil cooler that replaces the factory coolant-to-oil cooler
- Patented oil thermostat for proper warm-up in cold weather and full cooling when hot
- Billet aluminum transfer block that replaces the valley oil cooler and filter housing
- Remote spin-on oil filter mount that uses commonly available Wix, NAPA, and similar filters
- Hoses, fittings, brackets, and hardware for installation
- Lifetime limited parts-only warranty from Bullet Proof Diesel (exchange only; register the product)
Specs:
- Manufacturer part number: Bullet Proof Diesel 90404003
- Fitment: 2005-2007 Ford F-250, F-350, F-450, F-550 Super Duty and Excursion with the 6.0L Powerstroke
- Cooling type: air-to-oil (front mount)
- Filtration: remote spin-on (not the factory cartridge housing)
- Climate package: All Climate (includes oil thermostat; Hot Climate sibling is 90404004)
- Not for E-Series vans
- Not for tilt-cab applications
- Designed for a factory/OEM bumper; most aftermarket bumpers need an optional bracket
Before you order, confirm your truck is a 2005-2007 6.0L and check your A/C condenser and power steering cooler layout. Bullet Proof notes that some trucks need extra parts for a clean install. This kit is for owners who want to get ahead of the factory oil cooler failure, not for vans or tilt-cab builds. Order today. Verify fitment for your truck before ordering.