6.4 Powerstroke Fuel System

118 Items

Temporarily Out of Stock

**6.4 Powerstroke Fuel Contamination Kit Alliant AP64920** $4,956.24
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke Fuel Rail Pressure Sensor Alliant AP63422** $40.31
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke HFCM Horizontal Fuel Conditioning Module Alliant AP63450** $975.45
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke High Pressure Fuel Pump Install Kit Alliant AP0071** $454.15
Fits: 6.4 Powerstroke 2008-2010

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**Fuel Pressure Regulator FASS FPR1001** $141.55
California Restricted

Fits: Universal

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**Low Fuel Pressure Warning Light Airdog 901-04-0004-4** $138.00
Fits: All Airdog Systems

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**6.4 Powerstroke OE Water In Fuel Drain Valve Motorcraft 8C3Z-9A214-B** $53.24
Fits: 6.4 Powerstroke 2008-2010

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**Suction Tube Kit Fass STK1002** $84.55
Fits: Universal Applications

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**6.4|6.7 Powerstroke Fuel Cap Sinister SD-FFC08-01-20** $89.99
Fits: 6.4|6.7 Powerstroke 2008-2016

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**Suction Tube Kit Airdog 901-01-0351-QC** $179.00
California Restricted

Fits: Universal

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**6.4 Powerstroke OE Fuel Cooler Ford 8C3Z-9N103-B** $168.67
Fits: 6.4 Powerstroke 2008-2010

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**Heavy Duty Frame Clamp Fass CBK1001** $71.25
California Restricted

Fits: For Use With Titanium or Titanium Signature Fass Fuel Systems

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**6.4 Powerstroke OE Secondary Fuel Filter Cap Ford 8C3Z-9C165-A** $84.77
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke HPFP Fuel Supply line Ford 8C3Z-9A332-A** $98.27
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke OE HPFP Fuel line Driver Side Ford 8C3Z-9A332-B** $96.95
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke OE Fuel Injection Throttle Mounting Gasket Ford 8C3Z-9J559-A** $4.37
Fits: 6.4 Powerstroke 2008-2010

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**1-1/2 Inch Filler Neck Return Manifold FASS RM-1004-A** $17.10
Fits: Universal - For Fass Fuel Systems & Other Applications

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**1/2 Inch Hose Cushion Clamps Vibrant 17192** $10.50
Fits: For 1/2 In hose (-8AN)

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**High Flow Adjustable Fuel Pressure Regulator Fass FPR2001** $299.25
California Restricted

Fits: Universal

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**Universal Fuel Pump Wiring Harness Driven Diesel DD-UPH** $114.95
Fits: Universal

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**6.4 Powerstroke Rail Pressure Sensor Ford 8C3Z-9G756-B** $116.31
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke OE Fuel Rail Set Ford 8C3Z-9T287-CRM** $639.47
Fits: 6.4 Powerstroke 2008-2010

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**Full Force FFD346 Billet Dual Fuel Filter Header Only** $190.00
Fits: Universal (Filters sold separately)

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**6.4 Powerstroke Regulated Return Fuel Bowl Delete RCD 1740490003** $449.99
Fits: 6.4 Powerstroke 2008-2010

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**Fuel Tank Sump Kit FASS SK5501** $169.00
Fits: Universal - For Most Diesel Fuel Tanks (Cutting Required)

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**6.4 Powerstroke Reman Fuel Injection Rail Set Alliant AP63669** $244.08
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke Fuel Pump Wiring Harness Wire Ford 8C3Z-9F759-AA** $94.75
Fits: 6.4 Powerstroke 2008-2010

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**6.0/6.4 Powerstroke Rear Head Fuel Plug Ford 3C3Z-9K042-AA** $19.29
Fits: 6.0|6.4 Powerstroke 2003-2010

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**Full Force FFD346 Billet Fuel Filter Header With CAT Filters** $259.49
Fits: Universal

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**Full Force FFD345 Billet Fuel Filter Header Only** $135.00
Fits: Universal (Filters sold separately)

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Temporarily Out of Stock

**6.4 Powerstroke OE Fuel Pump Motorcraft PFB-95** $866.80
Fits: 6.4 Powerstroke 2008-2010

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**Fleece FPE-PL-90-10 90 Degree Push-On Hose Fitting** $14.99
Fits: Universal

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**6.4 Powerstroke Reman Fuel Injector Alliant AP64900** $220.60
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke OE Replacement Injector Motorcraft 8C3Z-9H529-ERM** $359.33
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke Reman Injector Dynomite Diesel FD64-STK** $342.00
California Restricted

Fits: 6.4 PowerStrokes 2008-2010

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**6.4 Powerstroke Reman Fuel Injector XDP XD485** $283.95
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke Reman Fuel Injector Industrial Injection 314301** $280.28
Fits: 6.4 PowerStroke 2008-2010

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**6.4 Powerstroke 100 HP Reman Injector Set DDP FD64-100** $3,657.50
California Restricted

Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke 50HP Reman Injector Set DDP FD64-50** $3,467.50
California Restricted

Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke Diesel New 100% Injector Set S&S 6.4F-100SAC-SET** $4,368.00
California Restricted

Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke Diesel New 30% Injector Set S&S 6.4F-30SAC-SET** $3,848.00
California Restricted

Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke Diesel New 45% Injector Set S&S 6.4F-45SAC-SET** $3,952.00
California Restricted

Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke Diesel New 60% Injector Set S&S 6.4F-60SAC-SET** $4,056.00
California Restricted

Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke Diesel New 80% Injector Set S&S 6.4F-80SAC-SET** $4,264.00
California Restricted

Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke 60% Over Reman Injector Set DDP FD64-200** $3,847.50
California Restricted

Fits: 6.4 Powerstroke 2008-2010

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**Injector Cup Brush Alliant AP0085** $64.01
Fits: Powerstroke 03-24 | Duramax 01-16

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**6.4 Powerstroke Injector Seal Line Kit Alliant AP0027** $28.77
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke Fuel Injector Seal Kit Mahle GS33688** $355.64
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke Injector Seal Kit DTech DT640008** $6.08
Fits: 6.4 Powerstroke 2008-2010

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Usually Ships in 24-48 Hours

**6.4 Powerstroke Injector Seal Kit Bostech ISK103** $10.25
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke Fuel Injector Seal Kit Mahle GS33555** $16.77
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke 6 Hole 30% Nozzle Set DDP FD64-100NZ** $736.25
California Restricted

Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke OE Injector Line O-Ring Kit Ford 8C3Z-9229-A** $47.52
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke Injector Harness Tool Alliant AP0077** $202.00
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke Injector Right Side Harness Alliant AP63515** $237.73
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke Injector Left Side Harness Alliant AP63516** $217.56
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke OE Driver Injector Harness Ford 8C3Z-9D930-BA** $196.53
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke Injector Cup DTech DT640006** $18.25
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke Nozzle Alignment Pin Set DDP FD64-PINSET** $66.50
California Restricted

Fits: 6.4 Powerstroke 2008-2010

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**No-Drill Pump Mounting Bracket Fass NDB1002** $78.85
California Restricted

Fits: 5.9L Cummins 1989-1993| Powerstroke 1999-2012

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**FASS Mount Plate Longhorn Fab 201050** $189.73
Fits: Fits All FASS

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**FASS HS1001K 3 Inch Heat Sink for FASS System Motor** $29.99
Fits: Fass 100G | 165G | 330G Motors

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**FASS HS1002K 4 Inch Heat Sink for FASS System Motor** $29.99
Fits: Fass 140G | 220G | 240G | 250G | 260G | 290G | 360G | 540G Motors

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**Advanced High Efficiency Fuel Water Separator Caterpillar 175-2949** $43.50
Fits: Fits Fass Lift Pump Systems

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**Fuel Filter - Fits Fass Cat 1R-0750** $27.73
Fits: For XDP CAT Filter Adapter Kits or Fass Lift Pumps

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**Fuel System Water Separator Donaldson P550550** $26.99
Fits: For Use On Airdog Air/Fuel Separation Systems

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**DFS780 Fuel Filter Donaldson P551055** $45.19
Fits: For Use With AFE DFS780 Fuel System

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**Fuel Filter Donaldson P551313** $17.59
Fits: Fits XDP CAT Filter Adapter Kits

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**Diesel Fuel Filter Donaldson P551315** $17.69
Fits: For Use With Airddog Air/Fuel Separation System

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**Fuel System Replacement Filter Fass PF3001** $20.90
Fits: For Fass Titanium / Signature Series Pump (Requires Fass XWS-3002)

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**Extended Length Fuel Particulate Filter Fass PF-3001-XL** $23.75
Fits: FOR FASS TITANIUM / SIGNATURE SERIES PUMP (REQUIRES FASS XWS-3002 XL - SEE NOTES)

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**Extreme Water Separator Fass XWS1002** $38.00
Fits: For Use With Fass HD Series Fuel Air Separation Systems

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**Fuel System Water Separator Fass XWS3002** $29.45
Fits: Fass Titanium | Signature Pumps

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**Extended Length Extreme Water Separator Fass XWS3002XL** $32.30
Fits: FOR FASS TITANIUM / SIGNATURE SERIES PUMPS (REQUIRES FASS PF-3001 XL - SEE NOTES)

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**Fuel/Water Separator Filtration Element Fuelab 40101** $41.06
Fits: For Use With Fuelab Velocity 100 Fuel Pump

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**Fuel/Water Separator Filtration Element Fuelab 40102** $44.95
Fits: For Use With Fuelab Velocity 200 Fuel Pump

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**Fuel System 2 Micron Filter AirDog FF100-2** $31.00
Fits: For Use On Airdog Air/Fuel Separation Systems

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**Fuel System Water Separator AirDog WS100** $35.00
Fits: Airdog Air/Fuel Separation Systems

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**Deluxe Prewired Dual Relay Set PPE 113050250** $26.99
Fits: For Use With PPE Lift Pump

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**6.4 Powerstroke 100GPH Fuel System Fass TSF16100G** $699.00
Fits: 6.4 Powerstroke 2008-2010 (Below 600 HP)

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**6.4 Powerstroke 290GPH Fuel System Fass TSF16290G** $849.00
Fits: 6.4 Powerstroke 2008-2010 (1200-1500 HP)

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**6.4 Powerstroke 165GPH Fuel System Fass TSF16165G** $729.00
Fits: 6.4 Powerstroke 2008-2010 (600-900 HP)

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**6.4 Powerstroke 250GPH Fuel System Fass TSF16250G** $799.00
Fits: 6.4 Powerstroke 2008-2010 (900-1200 HP)

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**6.4 Powerstroke No-Drop Kit Titanium Series 100GPH Fuel System and Sump Fass NDTSF16100G** $819.00
California Restricted

Fits: 6.4 Powerstroke 2008-2010 (Stock to Moderate)

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**6.4 Powerstroke II-5G 100 GPH Lift Pump Airdog A7SPBF266** $880.00
California Restricted

Fits: 6.4 Powerstroke 2008-2010 (Stock To Moderate)

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**6.4 Powerstroke II-5G 165 GPH Lift Pump Airdog A7SABF594** $903.00
California Restricted

Fits: 6.4 Powerstroke 2008-2010 (Moderate To Extreme)

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**6.4 Powerstroke II-5G 220 GPH Lift Pump Airdog A7SABF595** $953.00
California Restricted

Fits: 6.4 Powerstroke 2008-2010 (Extreme Applications)

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**6.4 Powerstroke 100PGH Fuel System AirDog A4SPBF070** $780.00
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke Venom Fuel System BD 1050319** $981.95
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke 250G Fuel Pump Fass FASF16250G** $699.00
Fits: 6.4 Powerstroke 2008-2010 (900-1200 HP)

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**6.4 Powerstroke Fass 100GPH Fuel Pump** $549.00
California Restricted

Fits: 6.4 Powerstroke 2008-2010 (Below 600 HP)

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**6.4 Powerstroke Raptor 100GPH Pump Airdog R4SBF218** $527.00
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke Raptor 150GPH Fuel Pump Airdog R4SBF221** $539.00
Fits: 6.4 Powerstroke 2008-2010

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**Titanium Signature Series Ultimate Electric Heater Kit FASS HK1003U** $435.10
Fits: For use with FASS Titanium Series Fuel Pumps

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**Replacement Heater Element Fass 32283R** $118.75
Fits: For Fass Fuel Systems (Use For Dual Heater Or As Replacement)

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**Dual Electric Heater Kit Splitter Fass HKS1001** $37.05
Fits: For Use With Fass HK-1001 Electric Heater Kits

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**High Output Heater Disk Fass HK1002** $160.55
Fits: For Use With Fass Titanium & Titanium Signature Series Fuel Pumps

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**Electric Heater Kit Fass HK1001** $160.55
Fits: For Fass Titanium Systems

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**Titanium Series Fuel Filter Nipple Fass FSN-2001** $6.70
Fits: For Use W/Fass Titanium Series

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**6.4 Powerstroke OE High-Pressure Fuel Pump Install Kit Ford 8C3Z-9G805-B** $303.60
Fits: 6.4 Powerstroke 2008-2010

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**6.4 Powerstroke Reman High-Pressure Fuel Pump Industrial Injection 334301** $990.32
Fits: 6.4 Powerstroke 2008-2010

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Temporarily Out of Stock

**6.4 Powerstroke OE High Pressure Injection Pump Motorcraft 8C3Z-9A543-DRM** $2,521.20
Fits: 6.4 Powerstroke 2008-2010

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Temporarily Out of Stock

**6.4 Powerstroke Reman High Pressure Fuel Pump Alliant AP63645** $821.48
Fits: 6.4 Powerstroke 2008-2010

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Temporarily Out of Stock

**6.4 Powerstroke High Pressure Fuel Pump Kit Alliant AP63643** $1,214.81
Fits: 6.4 Powerstroke 2008-2010

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Usually Ships in 24-48 Hours

**Universal No Drop Fuel Sump (Bowl Only) Fass STK-5500OBO** $150.00
California Restricted

Fits: Universal

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Usually Ships in 24-48 Hours

**Universal Fuel Tank Sump with Suction Tube Upgrade Fass STK-5500B** $189.00
California Restricted

Fits: Universal

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**FFD Diesel Fuel Tank Sump Kit** $135.00
Fits: Universal

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**Fuel Tank Sump With Fuel Return Atlas 188-0001** $169.00
Fits: Universal

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Usually Ships in 24-48 Hours

**Fuel Tank Sump (With Suction Tube Upgrade) Fass STK5500B** $189.05
California Restricted

Fits: Universal - Many Applications (Requires Existing Bulkhead Fitting)

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**Beans Machine Micro Sump Beans 280032** $79.98
Fits: Universal - Fits Most Diesel Fuel Tanks (Cutting Required)

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**Multi-Function Fuel Tank Sump Beans Diesel 280003** $178.45
Fits: Universal - Fits Most Diesel Fuel Tanks (Cutting Required)

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**Multi-Function Fuel Tank Sump Beans Diesel 280002** $157.45
Fits: Universal - Most Diesel Fuel Tanks (Cutting Required)

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Usually Ships in 24-48 Hours

**Universal No Drop Fuel Tank Sump (Bowl Only) Fass STK5500BO** $151.05
California Restricted

Fits: Universal

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Usually Ships in 24-48 Hours

**Universal Fuel Sump Kit Fass STK5500** $236.55
California Restricted

Fits: Universal

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**6.4 Powerstroke OE Fuel Filter Housing Ford 8C3Z-9C166-A** $310.93
Fits: 6.4 Powerstroke 2008-2010

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**6.4 PowerStroke Parfit Fuel Filter Racor PFF4617** $76.47
Fits: 6.4 PowerStroke 2008-2010

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**6.4 Powerstroke OE Fuel Filter Motorcraft FD-4617** $132.00
Fits: 6.4 Powerstroke 2008-2010

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**Fuel System Water Separator Donaldson P553203** $29.06
Fits: Fits Fleece, WC-Fab, and other Aftermarket Filter Kits

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High-Performance & OEM 2008-2010 6.4 Powerstroke Fuel System Components

The common-rail fuel injection system on the 2008-2010 Ford 6.4L Powerstroke is the most critical factor in determining your truck's performance, efficiency, and overall engine longevity. Operating under extreme pressure, the 6.4L diesel architecture relies heavily on absolute precision and uncontaminated fuel flow. From the frame-mounted lift pump to the high-pressure injection pump and piezoelectric fuel injectors, a failure in any single component can lead to low rail pressure, hard starting, severe engine misfires, or costly system contamination. Whether you are performing routine maintenance to protect your daily driver or building a heavily modified street truck, using premium fuel system components is paramount.

At Full Force Diesel, we are diesel performance specialists. We carry an extensive inventory of factory-replacement and high-performance aftermarket upgrades to support your Super Duty's fueling requirements:

6.4 Powerstroke Injectors & Nozzles: Explore our collection of reliable stock-flow replacement fuel injectors from Motorcraft and Alliant Power, or unlock massive horsepower potential with flow-matched performance injectors and nozzles from S&S Diesel and DDP.
High-Pressure Fuel Pumps (HPFP): Restore steady common-rail pressure with OEM-spec K16 high-pressure injection pumps, comprehensive install hardware kits, and full system contamination rescue packages.
Lift Pumps & Air/Fuel Separation Systems: Eliminate performance-robbing air, water, and debris before they reach your high-dollar injection pump by upgrading to a premium FASS or AirDog lift pump setup.
Fuel Filters, Sumps, & Lines: Maintain absolute system cleanliness with factory Motorcraft filters, and eliminate low-tank fuel starvation with gravity-fed fuel tank sumps and upgraded suction tubes.

Don't let a weak fuel system limit your truck's capability or compromise its reliability. Navigate through our dedicated 6.4 Powerstroke fuel system subcategories above to find the exact parts, filtration elements, or high-flow upgrades tailored to your performance goals, or contact our team of experts for technical support.