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7.3 Powerstroke Upgraded Intercooler Retrofit Kit KC Turbo 302665

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    How To Install A 6.0 Intercooler On A 7.3 Powerstroke!

    How To Install A 6.0 Intercooler On A 7.3 Powerstroke!

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    Unlock the true potential and longevity of your 1999-2003 7.3 Powerstroke with the KC Turbo 302665 Upgraded Intercooler Retrofit Kit. This isn't just a replacement; it's a critical upgrade that dramatically enhances your engine's efficiency and power handling capability. By facilitating the seamless swap of your original unit with a larger, more efficient 6.0 Powerstroke style intercooler, this kit immediately delivers significant thermal advantages. You'll see measurable benefits like Cooler EGTs (Exhaust Gas Temperatures) and Lower IATs (Intake Air Temperatures), which are vital for a long, healthy engine life, especially when running higher boost or towing heavy loads.


    • Seamless Fitment: Custom-engineered for a 100% Drop-in ready installation into any Super Duty 7.3 Powerstroke, utilizing the larger 6.0 intercooler unit.
    • Superior Thermal Management: Features a robust TIG Welded Bar & Plate Core design, which offers significantly better heat dissipation than stock units.
    • Maximum Airflow: Designed with High Flow Cast Aluminum End Tanks to optimize air delivery and minimize pressure drop.
    • Extreme Durability: The entire unit is Reinforced To Handle 150+ Psi, providing peace of mind for even the most aggressive performance builds.
    • Premium Boots & Clamps: Includes Extra Thick Multi Layered 8" Boots paired with 4 Constant Tension Boot Clamps to ensure a leak-proof seal under high boost pressure and temperature fluctuations.

    Investing in the KC Turbo Upgraded Intercooler Retrofit Kit is an investment in the reliability and performance of your 7.3L engine. By effectively cooling the charge air, you are not only safeguarding your engine from excessive heat but also ensuring it can generate denser, oxygen-rich air for a more efficient and powerful combustion cycle. This comprehensive kit provides all the necessary components for a worry-free installation—and to guide you through the process, be sure to Watch the Install Video HERE. Upgrade today and experience the measurable difference in your truck's performance and cooling capability.



    Notes:
    • Installation of this intercooler on a 7.3 does require the modification of the factory transmission cooler lines or use of a 6.0 Powerstroke transmission cooler.
    • Can be installed on a E99 with some modifications.

    Purchase 7.3 Powerstroke Upgraded Intercooler Retrofit Kit KC Turbo 302665

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    7.3 Powerstroke Upgraded Intercooler Retrofit Kit KC Turbo 302665 SKU: kct302665

    $990.00

    Qualifies for Free Shipping Over $199

    Fits: 7.3 Powerstroke 1999.5-2003

     

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    Unlock the true potential and longevity of your 1999-2003 7.3 Powerstroke with the KC Turbo 302665 Upgraded Intercooler Retrofit Kit. This isn't just a replacement; it's a critical upgrade that dramatically enhances your engine's efficiency and power handling capability. By facilitating the seamless swap of your original unit with a larger, more efficient 6.0 Powerstroke style intercooler, this kit immediately delivers significant thermal advantages. You'll see measurable benefits like Cooler EGTs (Exhaust Gas Temperatures) and Lower IATs (Intake Air Temperatures), which are vital for a long, healthy engine life, especially when running higher boost or towing heavy loads.




    Seamless Fitment: Custom-engineered for a 100% Drop-in ready installation into any Super Duty 7.3 Powerstroke, utilizing the larger 6.0 intercooler unit.
    Superior Thermal Management: Features a robust TIG Welded Bar & Plate Core design, which offers significantly better heat dissipation than stock units.
    Maximum Airflow: Designed with High Flow Cast Aluminum End Tanks to optimize air delivery and minimize pressure drop.
    Extreme Durability: The entire unit is Reinforced To Handle 150[...]

    Unlock the true potential and longevity of your 1999-2003 7.3 Powerstroke with the KC Turbo 302665 Upgraded Intercooler Retrofit Kit. This isn't just a replacement; it's a critical upgrade that dramatically enhances your engine's efficiency and power handling capability. By facilitating the seamless swap of your original unit with a larger, more efficient 6.0 Powerstroke style intercooler, this kit immediately delivers significant thermal advantages. You'll see measurable benefits like Cooler EGTs (Exhaust Gas Temperatures) and Lower IATs (Intake Air Temperatures), which are vital for a long, healthy engine life, especially when running higher boost or towing heavy loads.


    • Seamless Fitment: Custom-engineered for a 100% Drop-in ready installation into any Super Duty 7.3 Powerstroke, utilizing the larger 6.0 intercooler unit.
    • Superior Thermal Management: Features a robust TIG Welded Bar & Plate Core design, which offers significantly better heat dissipation than stock units.
    • Maximum Airflow: Designed with High Flow Cast Aluminum End Tanks to optimize air delivery and minimize pressure drop.
    • Extreme Durability: The entire unit is Reinforced To Handle 150+ Psi, providing peace of mind for even the most aggressive performance builds.
    • Premium Boots & Clamps: Includes Extra Thick Multi Layered 8" Boots paired with 4 Constant Tension Boot Clamps to ensure a leak-proof seal under high boost pressure and temperature fluctuations.

    Investing in the KC Turbo Upgraded Intercooler Retrofit Kit is an investment in the reliability and performance of your 7.3L engine. By effectively cooling the charge air, you are not only safeguarding your engine from excessive heat but also ensuring it can generate denser, oxygen-rich air for a more efficient and powerful combustion cycle. This comprehensive kit provides all the necessary components for a worry-free installation—and to guide you through the process, be sure to Watch the Install Video HERE. Upgrade today and experience the measurable difference in your truck's performance and cooling capability.



    Notes:
    • Installation of this intercooler on a 7.3 does require the modification of the factory transmission cooler lines or use of a 6.0 Powerstroke transmission cooler.
    • Can be installed on a E99 with some modifications.

    1 Question asked on 7.3 Powerstroke Upgraded Intercooler Retrofit Kit KC Turbo 302665



    Q Michael • 10/19/2025, 9:09:19 PM Hi do you guys post to Australia an roughly how much does it cost?
    A 10/21/2025, 1:17:52 PM Roughly $225
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