Engineered specifically for 2008 through 2010 Ford F-250, F-350, F-450, and F-550 Super Duty trucks powered by the 6.4L Powerstroke twin-turbo diesel engine, the BD Diesel Exhaust Manifold and Up-Pipe Kit (Part # 1041484) provides a comprehensive, heavy-duty solution designed to eradicate failure-prone factory exhaust manifolds and cracked up-pipes.

Combining rugged 0.25-inch thick-walled high-silicon ductile iron manifolds with larger-diameter mandrel-bent 304 stainless steel up-pipes featuring internally shielded bellows, this kit optimizes exhaust velocity while resisting extreme thermal fatigue. This complete package includes all necessary gaskets and hardware.

Key Features & Benefits

• Heavy-Duty Ductile Iron Manifolds: Crafted from 0.25-inch thick-walled high-silicon ductile cast iron to resist warping and thermal cracking under high EGTs.
• CFD-Optimized Port Geometry: Computational fluid dynamics ensure gasket-matched ports maximize exhaust flow and turbo response time.
• Shielded Stainless Up-Pipes: 304 stainless steel mandrel-bent tubing features internally shielded expansion bellows to prevent soot leaks.
• Pre-Drilled Pyrometer Ports: Manifolds come pre-drilled and tapped for easy installation of EGT gauges or pressure probes.

Technical Specifications

• Manufacturer / Brand: BD Diesel Performance
• Manufacturer Part Number / SKU: 1041484 (Exhaust Manifold & Up-Pipe Kit)
• Product Type: Complete Exhaust Manifold & Up-Pipe Performance Set
• Manifold Material: 0.25" Thick-Walled High-Silicon Ductile Cast Iron
• Up-Pipe Material: 304 Stainless Steel Mandrel-Bent Tubing with Shielded Bellows
• Truck Compatibility: 2008–2010 Ford F-250 / F-350 / F-450 / F-550 Super Duty
• Engine Platform: 6.4L Powerstroke V8 Twin-Turbo Diesel
• Core Requirement: None
• Warranty: BD Diesel 3-Year / 75,000-Mile Limited Warranty

Vehicle Fitment & Technical Installation Notes

• 2008–2010 Ford Super Duty – 6.4L Powerstroke Diesel
• Installation Tip: Apply high-temperature anti-seize lubricant to all supplied exhaust studs and flange bolts during reassembly to ensure a durable, leak-free seal.