
BD Iron Horn Turbocharger Kit for 3rd Generation 5.9L Cummins
Transform your 3rd Generation 5.9L Cummins with the BD Iron Horn Turbocharger Kit, the ultimate solution for those seeking a cost-effective turbo upgrade or a reliable replacement for an aging turbo and exhaust manifold. Engineered with precision, this turbo kit features advanced BorgWarner SX-E cartridges and a two-piece pulse exhaust manifold, designed to deliver exceptional performance while significantly reducing exhaust gas temperatures (EGTs) and high drive pressures.
The Iron Horn kit is crafted for a seamless, drop-in installation that requires no extra piping, making it an ideal choice for both seasoned enthusiasts and newcomers. This innovative design increases airflow, enhancing power output, throttle response, and overall engine reliability. Available in various configurations, the Iron Horn allows you to customize your setup to meet specific performance goals without compromising drivability.
Key Features:
- Enhanced Airflow: Increases airflow to deliver improved power, responsiveness, and engine reliability.
- High-Performance Turbo: Replace your factory turbo with the S300 SX-E Borg Warner T4 flange turbo for superior efficiency.
- Complete Installation Package: Includes a high-flow 2-piece BD pulse T4 manifold and all necessary gaskets for a straightforward upgrade.
- Effortless Drop-In Installation: Designed for a clean fit, eliminating the need for extra piping and making the installation process hassle-free.
- Compressor Wheel Options: Available sizes range from 61.44mm (2.42in) to 69.00mm (2.72in) for tailored performance.
- Turbine Wheel Sizes: Choose between 76mm (2.99in) or 80mm (3.15in) based on your power requirements.
- A/R Ratios: Options of 0.91, 1.00, or 1.10 available depending on your specific application needs.
- Flow Rate: Capable of flowing between 77 lb/min and 98 lb/min to support high horsepower applications.
- Power Rating: Approximate performance capability of 500hp to 700hp, depending on your truck configuration.
Important Notes:
- For 2003 to 2004 model year Dodge Ram 2500/3500 equipped with an HY35 turbocharger, a 2004.5-2007 style aftermarket downpipe (e.g., Flo Pro part number 20811) is required.
- Aftermarket air intake kits may require modifications for compatibility.
- Turbo mount exhaust brakes are not compatible; a remote mount exhaust brake is recommended.
Upgrade your 5.9L Cummins with the BD Iron Horn Turbocharger Kit for unparalleled performance, efficiency, and a seamless installation experience that delivers exceptional results!

BD Iron Horn Turbocharger Kit for 3rd Generation 5.9L Cummins
Transform your 3rd Generation 5.9L Cummins with the BD Iron Horn Turbocharger Kit, the ultimate solution for those seeking a cost-effective turbo upgrade or a reliable replacement for an aging turbo and exhaust manifold. Engineered with precision, this turbo kit features advanced BorgWarner SX-E cartridges and a two-piece pulse exhaust manifold, designed to deliver exceptional performance while significantly reducing exhaust gas temperatures (EGTs) and high drive pressures.
The Iron Horn kit is crafted for a seamless, drop-in installation that requires no extra piping, making it an ideal choice for both seasoned enthusiasts and newcomers. This innovative design increases airflow, enhancing power output, throttle response, and overall engine reliability. Available in various configurations, the Iron Horn allows you to customize your setup to meet specific performance goals without compromising drivability.
Key Features:
Enhanced Airflow: Increases airflow to deliver improved power, responsiveness, and engine reliability.
High-Performance Turbo: Replace your factory turbo with the S300 SX-E Borg Warner T4 fl[...]
BD Iron Horn Turbocharger Kit for 3rd Generation 5.9L Cummins
Transform your 3rd Generation 5.9L Cummins with the BD Iron Horn Turbocharger Kit, the ultimate solution for those seeking a cost-effective turbo upgrade or a reliable replacement for an aging turbo and exhaust manifold. Engineered with precision, this turbo kit features advanced BorgWarner SX-E cartridges and a two-piece pulse exhaust manifold, designed to deliver exceptional performance while significantly reducing exhaust gas temperatures (EGTs) and high drive pressures.
The Iron Horn kit is crafted for a seamless, drop-in installation that requires no extra piping, making it an ideal choice for both seasoned enthusiasts and newcomers. This innovative design increases airflow, enhancing power output, throttle response, and overall engine reliability. Available in various configurations, the Iron Horn allows you to customize your setup to meet specific performance goals without compromising drivability.
Key Features:
- Enhanced Airflow: Increases airflow to deliver improved power, responsiveness, and engine reliability.
- High-Performance Turbo: Replace your factory turbo with the S300 SX-E Borg Warner T4 flange turbo for superior efficiency.
- Complete Installation Package: Includes a high-flow 2-piece BD pulse T4 manifold and all necessary gaskets for a straightforward upgrade.
- Effortless Drop-In Installation: Designed for a clean fit, eliminating the need for extra piping and making the installation process hassle-free.
- Compressor Wheel Options: Available sizes range from 61.44mm (2.42in) to 69.00mm (2.72in) for tailored performance.
- Turbine Wheel Sizes: Choose between 76mm (2.99in) or 80mm (3.15in) based on your power requirements.
- A/R Ratios: Options of 0.91, 1.00, or 1.10 available depending on your specific application needs.
- Flow Rate: Capable of flowing between 77 lb/min and 98 lb/min to support high horsepower applications.
- Power Rating: Approximate performance capability of 500hp to 700hp, depending on your truck configuration.
Important Notes:
- For 2003 to 2004 model year Dodge Ram 2500/3500 equipped with an HY35 turbocharger, a 2004.5-2007 style aftermarket downpipe (e.g., Flo Pro part number 20811) is required.
- Aftermarket air intake kits may require modifications for compatibility.
- Turbo mount exhaust brakes are not compatible; a remote mount exhaust brake is recommended.
Upgrade your 5.9L Cummins with the BD Iron Horn Turbocharger Kit for unparalleled performance, efficiency, and a seamless installation experience that delivers exceptional results!