
BD Heavy Duty EGR Cooler for 2003-2007 6.0L Ford Power Stroke
Upgrade your 2003-2007 6.0L Ford Power Stroke with BD’s Heavy Duty EGR Cooler, designed for superior durability and reliability. Engineered to address common failures in OEM units, this replacement cooler uses TIG-welded 304L stainless steel tubes (0.375 in. O.D. x 0.048 in. wall) to replace the vulnerable OEM inner cores prone to weak brazed joints. These failures can lead to coolant leakage into the cylinders, risking severe engine damage.
The BD EGR Cooler enhances performance with added water deflectors that increase turbulence, improving coolant flow and heat dissipation. Each unit is pressure tested to ensure reliability and includes an O-ring and threaded insert for a secure fit. No performance tuner is required, and it will not trigger engine lights.
Features:
- Heavy-duty replacement for 2003-2007 6.0L Ford Power Stroke Diesels
- TIG-welded 304L stainless steel tubes for enhanced durability
- Water deflectors for improved coolant flow and heat dissipation
- Includes O-ring and threaded insert
- Pressure tested for reliability
- Prevents premature failure due to weak brazed joints
- No performance tuner required; will not activate engine light
Note: Suitable for models up to production date 9/22/03.

BD Heavy Duty EGR Cooler for 2003-2007 6.0L Ford Power Stroke
Upgrade your 2003-2007 6.0L Ford Power Stroke with BD’s Heavy Duty EGR Cooler, designed for superior durability and reliability. Engineered to address common failures in OEM units, this replacement cooler uses TIG-welded 304L stainless steel tubes (0.375 in. O.D. x 0.048 in. wall) to replace the vulnerable OEM inner cores prone to weak brazed joints. These failures can lead to coolant leakage into the cylinders, risking severe engine damage.
The BD EGR Cooler enhances performance with added water deflectors that increase turbulence, improving coolant flow and heat dissipation. Each unit is pressure tested to ensure reliability and includes an O-ring and threaded insert for a secure fit. No performance tuner is required, and it will not trigger engine lights.
Features:
Heavy-duty replacement for 2003-2007 6.0L Ford Power Stroke Diesels
TIG-welded 304L stainless steel tubes for enhanced durability
Water deflectors for improved coolant flow and heat dissipation
Includes O-ring and threaded insert
Pressure tested for reliability
Prevents premature failure due to weak brazed joints
No performan[...]
BD Heavy Duty EGR Cooler for 2003-2007 6.0L Ford Power Stroke
Upgrade your 2003-2007 6.0L Ford Power Stroke with BD’s Heavy Duty EGR Cooler, designed for superior durability and reliability. Engineered to address common failures in OEM units, this replacement cooler uses TIG-welded 304L stainless steel tubes (0.375 in. O.D. x 0.048 in. wall) to replace the vulnerable OEM inner cores prone to weak brazed joints. These failures can lead to coolant leakage into the cylinders, risking severe engine damage.
The BD EGR Cooler enhances performance with added water deflectors that increase turbulence, improving coolant flow and heat dissipation. Each unit is pressure tested to ensure reliability and includes an O-ring and threaded insert for a secure fit. No performance tuner is required, and it will not trigger engine lights.
Features:
- Heavy-duty replacement for 2003-2007 6.0L Ford Power Stroke Diesels
- TIG-welded 304L stainless steel tubes for enhanced durability
- Water deflectors for improved coolant flow and heat dissipation
- Includes O-ring and threaded insert
- Pressure tested for reliability
- Prevents premature failure due to weak brazed joints
- No performance tuner required; will not activate engine light
Note: Suitable for models up to production date 9/22/03.