Engineered for 2004.5–2018 Dodge Ram 2500 and 3500 diesel trucks powered by the 5.9L Common Rail or 6.7L 24V Cummins engine, the PureFlow AirDog Original FP-100-4G System (A4SPBD102) is built for daily drivers, working tow rigs, and mild street performance. Factory in-tank and engine-mounted transfer pumps frequently suffer from pressure drops under load, pulling vacuum on fuel lines that aerates diesel with microscopic air and vapor bubbles. Air entrainment leads to premature injector tip wear, plunger scoring, and common rail low-pressure trouble codes (P0087 and P1093); the AirDog system eliminates these issues by supplying steady positive pressure directly to the Bosch CP3 pump inlet.
This system combines AirDog’s classic high-flow return base with their quiet 4-bearing 4G electric motor, which reduces motor operating temperatures and extends service life. Fuel is drawn from the fuel tank through an included 1/2-inch draw straw, bypassing the restrictive OEM module. Contaminants and moisture pass through a primary water separator filter (WS100) before reaching the internal pump assembly, which pushes fuel under a steady 15–17 PSI through a 2-micron particulate filter (FF100-2). Simultaneously, entrained air and vapor bubbles are stripped out and vented back to the fuel filler neck via an integrated return line.
Key Features & Benefits
- Removes Entrained Air & Vapor: Continuous air/fuel separation purges air and vapor pockets from the diesel charge, improving injector lubrication, quieting idle chatter, and protecting CP3 pump internals.
- 100 GPH Flow Delivery at 15–17 PSI: Supplies an uninterrupted 100 gallons per hour of pure diesel fuel to eliminate P0087 and P1093 low fuel rail pressure codes on stock to mildly modified trucks.
- Quiet 4-Bearing 4G Motor: Advanced 4G motor technology reduces electrical amp draw and running vibration while providing long-term reliability.
- Dual-Stage 2-Micron Filtration: Combines an external water separator (WS100) and a secondary 2-micron spin-on particulate filter (FF100-2) that significantly outperforms stock fuel filters.
- Compact Single-Piece Body: Low-profile housing dimensions (7"L x 10"T x 3.2"W) install along the inside frame rail without hanging below the pinch weld.
- Drill-Free Sandwich Plate Mounting: Features heavy-duty mounting bracket plates that bolt directly around the truck frame rail using standard hand tools.
- Complete Installation Kit: Includes a relay control wiring harness, 1/2-inch fuel hoses with OEM-style quick-connect fittings, filler neck tee, and in-tank draw straw suction kit.
Technical Specifications
- Manufacturer Part Number / SKU: A4SPBD102 (FP-100-4G Series)
- Truck Platform: 2004.5–2009 (3rd Gen) & 2010–2018 (4th Gen) Ram Heavy Duty 2500 / 3500
- Engine Platform: 2004.5–2007 5.9L Common Rail & 2007.5–2018 6.7L 24V Cummins Turbo Diesel
- Flow Rating: 100 Gallons Per Hour (GPH)
- Operating Pressure: Preset at 15–17 PSI
- Horsepower Rating: Recommended for Stock to 500 HP Applications
- Filtration Rating: 2-Micron Particulate Filter (FF100-2) & High-Efficiency Water Separator (WS100)
- Fuel Line Size: 1/2-Inch Fuel Line with OEM-Style Quick-Connect Fittings
- Suction Kit Included: 1/2-Inch In-Tank Draw Straw Kit
- Return Method: Filler Neck Return Tee
- Warranty: PureFlow AirDog Limited Lifetime Warranty (with completed registration)
Vehicle Fitment & Installation Notes
- 2004.5–2007 Dodge Ram 2500 / 3500 – 5.9L 24V Common Rail Cummins (Engine Codes "ETH" 325 HP)
- 2007.5–2009 Dodge Ram 2500 / 3500 – 6.7L 24V Cummins Turbo Diesel
- 2010–2018 Ram 2500 / 3500 – 6.7L 24V Cummins Turbo Diesel
- Fits Model Years: 2004.5, 2005, 2006, 2007, 2007.5, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018
- Fitment Notice: Compatible with 2004.5–2018 trucks only. Early 2004 and older models with engine-mounted lift pumps require part number A4SPBD002. Does not fit 2019+ Ram trucks.
- Installation Tip: Install the included 1/2" draw straw through the flat top surface of the fuel module basket; cut the bottom tip at a 45-degree angle leaving approximately 1/4" clearance off the bottom of the reservoir to ensure continuous fuel feed under low-tank levels.
Engineered for 2004.5–2018 Dodge Ram 2500 and 3500 diesel trucks powered by the 5.9L Common Rail or 6.7L 24V Cummins engine, the PureFlow AirDog Original FP-100-4G System (A4SPBD102) is built for daily drivers, working tow rigs, and mild street performance. Factory in-tank and engine-mounted transfer pumps frequently suffer from pressure drops under load, pulling vacuum on fuel lines that aerates diesel with microscopic air and vapor bubbles. Air entrainment leads to premature injector tip wear, plunger scoring, and common rail low-pressure trouble codes (P0087 and P1093); the AirDog system eliminates these issues by supplying steady positive pressure directly to the Bosch CP3 pump inlet.
This system combines AirDog’s classic high-flow return base with their quiet 4-bearing 4G electric motor, which reduces motor operating temperatures and extends service life. Fuel is drawn from the fuel tank through an included 1/2-inch draw straw, bypassing the restrictive OEM module. Contaminants and moisture pass through a primary water separator filter (WS100) before reaching the internal pump assembly, which pushes fuel under a steady 15–17 PSI through a 2-micron particulate filt[...]
Engineered for 2004.5–2018 Dodge Ram 2500 and 3500 diesel trucks powered by the 5.9L Common Rail or 6.7L 24V Cummins engine, the PureFlow AirDog Original FP-100-4G System (A4SPBD102) is built for daily drivers, working tow rigs, and mild street performance. Factory in-tank and engine-mounted transfer pumps frequently suffer from pressure drops under load, pulling vacuum on fuel lines that aerates diesel with microscopic air and vapor bubbles. Air entrainment leads to premature injector tip wear, plunger scoring, and common rail low-pressure trouble codes (P0087 and P1093); the AirDog system eliminates these issues by supplying steady positive pressure directly to the Bosch CP3 pump inlet.
This system combines AirDog’s classic high-flow return base with their quiet 4-bearing 4G electric motor, which reduces motor operating temperatures and extends service life. Fuel is drawn from the fuel tank through an included 1/2-inch draw straw, bypassing the restrictive OEM module. Contaminants and moisture pass through a primary water separator filter (WS100) before reaching the internal pump assembly, which pushes fuel under a steady 15–17 PSI through a 2-micron particulate filter (FF100-2). Simultaneously, entrained air and vapor bubbles are stripped out and vented back to the fuel filler neck via an integrated return line.
Key Features & Benefits
- Removes Entrained Air & Vapor: Continuous air/fuel separation purges air and vapor pockets from the diesel charge, improving injector lubrication, quieting idle chatter, and protecting CP3 pump internals.
- 100 GPH Flow Delivery at 15–17 PSI: Supplies an uninterrupted 100 gallons per hour of pure diesel fuel to eliminate P0087 and P1093 low fuel rail pressure codes on stock to mildly modified trucks.
- Quiet 4-Bearing 4G Motor: Advanced 4G motor technology reduces electrical amp draw and running vibration while providing long-term reliability.
- Dual-Stage 2-Micron Filtration: Combines an external water separator (WS100) and a secondary 2-micron spin-on particulate filter (FF100-2) that significantly outperforms stock fuel filters.
- Compact Single-Piece Body: Low-profile housing dimensions (7"L x 10"T x 3.2"W) install along the inside frame rail without hanging below the pinch weld.
- Drill-Free Sandwich Plate Mounting: Features heavy-duty mounting bracket plates that bolt directly around the truck frame rail using standard hand tools.
- Complete Installation Kit: Includes a relay control wiring harness, 1/2-inch fuel hoses with OEM-style quick-connect fittings, filler neck tee, and in-tank draw straw suction kit.
Technical Specifications
- Manufacturer Part Number / SKU: A4SPBD102 (FP-100-4G Series)
- Truck Platform: 2004.5–2009 (3rd Gen) & 2010–2018 (4th Gen) Ram Heavy Duty 2500 / 3500
- Engine Platform: 2004.5–2007 5.9L Common Rail & 2007.5–2018 6.7L 24V Cummins Turbo Diesel
- Flow Rating: 100 Gallons Per Hour (GPH)
- Operating Pressure: Preset at 15–17 PSI
- Horsepower Rating: Recommended for Stock to 500 HP Applications
- Filtration Rating: 2-Micron Particulate Filter (FF100-2) & High-Efficiency Water Separator (WS100)
- Fuel Line Size: 1/2-Inch Fuel Line with OEM-Style Quick-Connect Fittings
- Suction Kit Included: 1/2-Inch In-Tank Draw Straw Kit
- Return Method: Filler Neck Return Tee
- Warranty: PureFlow AirDog Limited Lifetime Warranty (with completed registration)
Vehicle Fitment & Installation Notes
- 2004.5–2007 Dodge Ram 2500 / 3500 – 5.9L 24V Common Rail Cummins (Engine Codes "ETH" 325 HP)
- 2007.5–2009 Dodge Ram 2500 / 3500 – 6.7L 24V Cummins Turbo Diesel
- 2010–2018 Ram 2500 / 3500 – 6.7L 24V Cummins Turbo Diesel
- Fits Model Years: 2004.5, 2005, 2006, 2007, 2007.5, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018
- Fitment Notice: Compatible with 2004.5–2018 trucks only. Early 2004 and older models with engine-mounted lift pumps require part number A4SPBD002. Does not fit 2019+ Ram trucks.
- Installation Tip: Install the included 1/2" draw straw through the flat top surface of the fuel module basket; cut the bottom tip at a 45-degree angle leaving approximately 1/4" clearance off the bottom of the reservoir to ensure continuous fuel feed under low-tank levels.