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2004.5-2018 5.9L / 6.7L Cummins AirDog FP-150-4G Air/Fuel Separation System A4SPBD105

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    Engineered for 2004.5–2018 Dodge Ram 2500 and 3500 diesel trucks powered by the 5.9L Common Rail or 6.7L 24V Cummins engine, the PureFlow AirDog Original FP-150-4G System (A4SPBD105) replaces unreliable factory fuel delivery components with a high-capacity air/fuel separation lift pump. Increased fueling demands from programmers, heavy towing, or upgraded injectors drop supply pressure and create suction vacuum in the tank, entraining air and vapor bubbles into the diesel charge. Entrained air leads to barrel and plunger galling, injector tip erosion, and low rail pressure trouble codes (P0087 and P1093); AirDog prevents this by supplying positive, deaerated fuel pressure directly to the CP3 pump inlet.

    This system combines AirDog’s classic high-flow return base with their quiet 4-bearing 4G motor technology, which lowers operating noise levels and increases motor lifespan. The pump draws fuel from the tank using an included 1/2-inch draw straw, bypassing the restrictive factory in-tank pickup module. Fuel passes first through an external water separator (WS100) before reaching the gerotor pump gears, which push the fuel under positive pressure through a 2-micron particulate filter (FF100-2) while venting entrained vapor and air back to the fuel filler neck via an integrated return line.

    Key Features & Benefits

    • Removes Entrained Air & Vapor: Continuous air/fuel separation purges vapor bubbles from the fuel supply, eliminating cavitation, dampening injector chatter, and improving fuel lubricity.
    • 150 GPH Flow Delivery at 15–17 PSI: Maintains a continuous positive pressure head to the CP3 injection pump, supporting stock to moderately upgraded fuel systems and eliminating P0087 / P1093 low rail pressure codes.
    • Quiet 4G Motor Technology: 4-bearing electric motor design minimizes motor vibration and operational noise while delivering long-term service life.
    • 2-Micron Particulate & Water Separation: Dual-filter configuration features a primary water separator (WS100) and a secondary 2-micron spin-on particulate filter (FF100-2) to shield common rail injectors from contamination.
    • Compact Single-Piece Body: Space-saving design (7"L x 10"T x 3.2"W) installs cleanly along the frame rail without hanging excessively low beneath the chassis.
    • Drill-Free Sandwich Plate Frame Mount: Includes heavy-duty mounting bracketry and sandwich plates that clamp directly to the factory truck frame with standard hand tools.
    • All-Inclusive Installation Hardware: Comes complete with a relay control wiring harness, 1/2-inch fuel lines with quick-connect fittings, filler neck tee, and in-tank draw straw suction kit.

    Technical Specifications

    • Manufacturer Part Number / SKU: A4SPBD105 (FP-150-4G Series)
    • Truck Platform: 2004.5–2009 (3rd Gen) & 2010–2018 (4th Gen) Ram Heavy Duty 2500 / 3500
    • Engine Platform: 2004.5–2007 5.9L Common Rail & 2007.5–2018 6.7L 24V Cummins Turbo Diesel
    • Flow Rating: 150 Gallons Per Hour (GPH)
    • Operating Pressure: Preset at 15–17 PSI
    • Horsepower Rating: Recommended for Stock to 600 HP Applications
    • Filtration Rating: 2-Micron Particulate Filter (FF100-2) & Water Separator (WS100)
    • Fuel Line Size: 1/2-Inch Fuel Line with OEM-Style Quick-Connect Fittings
    • Suction Kit Included: 1/2-Inch In-Tank Draw Straw Kit
    • Return Method: Filler Neck Return Tee
    • Warranty: PureFlow AirDog Limited Lifetime Warranty (with warranty registration)

    Vehicle Fitment & Installation Notes

    • 2004.5–2007 Dodge Ram 2500 / 3500 – 5.9L 24V Common Rail Cummins (Engine Codes "ETH" 325 HP)
    • 2007.5–2009 Dodge Ram 2500 / 3500 – 6.7L 24V Cummins Turbo Diesel
    • 2010–2018 Ram 2500 / 3500 – 6.7L 24V Cummins Turbo Diesel
    • Fits Model Years: 2004.5, 2005, 2006, 2007, 2007.5, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018
    • Fitment Notice: Compatible with 2004.5–2018 trucks only. Early 2004 and older trucks with engine-mounted lift pumps require part number A4SPBD005. Does not fit 2019+ Ram trucks (requires specific 5G or platform-specific lines).
    • Installation Tip: Install the included 1/2-inch draw straw through the flat top surface of the fuel tank module; cut the bottom of the tube at a 45-degree angle approximately 1/4" above the bottom of the fuel tank module to prevent fuel starvation under hard cornering or low fuel levels.
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    2004.5-2018 5.9L / 6.7L Cummins AirDog FP-150-4G Air/Fuel Separation System A4SPBD105

    SKU: pftA4SPBD105
    $782.00

    Qualifies for Free Shipping Over $199



    Fits: 5.9|6.7 Cummins 2004.5-2018

    Highly Recommended Additions

    Fits: For Use On Airdog Air/Fuel Separation Systems
    Fits: Airdog Air/Fuel Separation Systems
     
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    Fits these vehicles
    • 2004 Dodge 5.9L Common Rail Cummins
    • 2005 Dodge 5.9L Common Rail Cummins
    • 2006 Dodge 5.9L Common Rail Cummins
    • 2007 Dodge 5.9L Common Rail Cummins
    • 2007 Dodge 6.7L Cummins
    • 2008 Dodge 6.7L Cummins
    • 2009 Dodge 6.7L Cummins
    • 2010 Ram 6.7L Cummins
    • 2011 Ram 6.7L Cummins
    • 2012 Ram 6.7L Cummins
    • 2013 Ram 6.7L Cummins
    • 2014 Ram 6.7L Cummins
    • 2015 Ram 6.7L Cummins
    • 2016 Ram 6.7L Cummins
    • 2017 Ram 6.7L Cummins
    • 2018 Ram 6.7L Cummins
    Warranty: Limited Lifetime

    Engineered for 2004.5–2018 Dodge Ram 2500 and 3500 diesel trucks powered by the 5.9L Common Rail or 6.7L 24V Cummins engine, the PureFlow AirDog Original FP-150-4G System (A4SPBD105) replaces unreliable factory fuel delivery components with a high-capacity air/fuel separation lift pump. Increased fueling demands from programmers, heavy towing, or upgraded injectors drop supply pressure and create suction vacuum in the tank, entraining air and vapor bubbles into the diesel charge. Entrained air leads to barrel and plunger galling, injector tip erosion, and low rail pressure trouble codes (P0087 and P1093); AirDog prevents this by supplying positive, deaerated fuel pressure directly to the CP3 pump inlet.

    This system combines AirDog’s classic high-flow return base with their quiet 4-bearing 4G motor technology, which lowers operating noise levels and increases motor lifespan. The pump draws fuel from the tank using an included 1/2-inch draw straw, bypassing the restrictive factory in-tank pickup module. Fuel passes first through an external water separator (WS100) before reaching the gerotor pump gears, which push the fuel under positive pressure through a 2-micron particu[...]

    Engineered for 2004.5–2018 Dodge Ram 2500 and 3500 diesel trucks powered by the 5.9L Common Rail or 6.7L 24V Cummins engine, the PureFlow AirDog Original FP-150-4G System (A4SPBD105) replaces unreliable factory fuel delivery components with a high-capacity air/fuel separation lift pump. Increased fueling demands from programmers, heavy towing, or upgraded injectors drop supply pressure and create suction vacuum in the tank, entraining air and vapor bubbles into the diesel charge. Entrained air leads to barrel and plunger galling, injector tip erosion, and low rail pressure trouble codes (P0087 and P1093); AirDog prevents this by supplying positive, deaerated fuel pressure directly to the CP3 pump inlet.

    This system combines AirDog’s classic high-flow return base with their quiet 4-bearing 4G motor technology, which lowers operating noise levels and increases motor lifespan. The pump draws fuel from the tank using an included 1/2-inch draw straw, bypassing the restrictive factory in-tank pickup module. Fuel passes first through an external water separator (WS100) before reaching the gerotor pump gears, which push the fuel under positive pressure through a 2-micron particulate filter (FF100-2) while venting entrained vapor and air back to the fuel filler neck via an integrated return line.

    Key Features & Benefits

    • Removes Entrained Air & Vapor: Continuous air/fuel separation purges vapor bubbles from the fuel supply, eliminating cavitation, dampening injector chatter, and improving fuel lubricity.
    • 150 GPH Flow Delivery at 15–17 PSI: Maintains a continuous positive pressure head to the CP3 injection pump, supporting stock to moderately upgraded fuel systems and eliminating P0087 / P1093 low rail pressure codes.
    • Quiet 4G Motor Technology: 4-bearing electric motor design minimizes motor vibration and operational noise while delivering long-term service life.
    • 2-Micron Particulate & Water Separation: Dual-filter configuration features a primary water separator (WS100) and a secondary 2-micron spin-on particulate filter (FF100-2) to shield common rail injectors from contamination.
    • Compact Single-Piece Body: Space-saving design (7"L x 10"T x 3.2"W) installs cleanly along the frame rail without hanging excessively low beneath the chassis.
    • Drill-Free Sandwich Plate Frame Mount: Includes heavy-duty mounting bracketry and sandwich plates that clamp directly to the factory truck frame with standard hand tools.
    • All-Inclusive Installation Hardware: Comes complete with a relay control wiring harness, 1/2-inch fuel lines with quick-connect fittings, filler neck tee, and in-tank draw straw suction kit.

    Technical Specifications

    • Manufacturer Part Number / SKU: A4SPBD105 (FP-150-4G Series)
    • Truck Platform: 2004.5–2009 (3rd Gen) & 2010–2018 (4th Gen) Ram Heavy Duty 2500 / 3500
    • Engine Platform: 2004.5–2007 5.9L Common Rail & 2007.5–2018 6.7L 24V Cummins Turbo Diesel
    • Flow Rating: 150 Gallons Per Hour (GPH)
    • Operating Pressure: Preset at 15–17 PSI
    • Horsepower Rating: Recommended for Stock to 600 HP Applications
    • Filtration Rating: 2-Micron Particulate Filter (FF100-2) & Water Separator (WS100)
    • Fuel Line Size: 1/2-Inch Fuel Line with OEM-Style Quick-Connect Fittings
    • Suction Kit Included: 1/2-Inch In-Tank Draw Straw Kit
    • Return Method: Filler Neck Return Tee
    • Warranty: PureFlow AirDog Limited Lifetime Warranty (with warranty registration)

    Vehicle Fitment & Installation Notes

    • 2004.5–2007 Dodge Ram 2500 / 3500 – 5.9L 24V Common Rail Cummins (Engine Codes "ETH" 325 HP)
    • 2007.5–2009 Dodge Ram 2500 / 3500 – 6.7L 24V Cummins Turbo Diesel
    • 2010–2018 Ram 2500 / 3500 – 6.7L 24V Cummins Turbo Diesel
    • Fits Model Years: 2004.5, 2005, 2006, 2007, 2007.5, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018
    • Fitment Notice: Compatible with 2004.5–2018 trucks only. Early 2004 and older trucks with engine-mounted lift pumps require part number A4SPBD005. Does not fit 2019+ Ram trucks (requires specific 5G or platform-specific lines).
    • Installation Tip: Install the included 1/2-inch draw straw through the flat top surface of the fuel tank module; cut the bottom of the tube at a 45-degree angle approximately 1/4" above the bottom of the fuel tank module to prevent fuel starvation under hard cornering or low fuel levels.
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