Maximize airflow, protect your turbocharger, and completely eliminate filter maintenance on your 2003–2007 Dodge Ram 2500 with the Volant Cold Air Intake System featuring Donaldson PowerCore Filtration (164596). Engineered specifically for the 3rd Gen 5.9L Cummins, this complete intake system replaces your restrictive factory airbox with a high-capacity polyethylene housing and a smooth-flowing intake duct designed to deliver dense, cool ambient air straight to your turbocharger.

Advanced Donaldson PowerCore Filtration Technology

The standout feature of the Volant 164596 kit is its integration of genuine Donaldson PowerCore dry filtration. Rather than traditional cotton gauze or paper elements, PowerCore utilizes ultra-efficient synthetic fluted channels that trap sub-micron contaminants on the surface while allowing massive volumes of clean air to pass freely. Best of all, it is 100% maintenance-free—no messy filter oils, no washing, and no re-recharging required. Simply service the element with compressed air every 100,000 miles for highway use.

Key Features & Benefits

• Donaldson PowerCore Filtration: Delivers industry-leading filtration efficiency and massive airflow without requiring messy filter oils or washing procedures.
• Maintenance-Free Lifespan: PowerCore dry elements require zero washing or re-oiling; simply blow out with compressed air during routine service intervals.
• Enclosed Polyethylene Housing: Rotomolded air box seals against the underside of the hood to block out heat-soaked engine bay air and ingest true outside ambient air.
• Smooth-Flow Intake Duct: Computer-designed cross-linked polyethylene intake tube reduces internal turbulence and maximizes turbo spool-up speed.
• Direct Bolt-On Installation: Mounts directly into factory mounting locations using included heavy-duty silicone connectors and stainless steel clamps.

Technical Specifications

• Manufacturer Part Number: 164596
• Engine Platform: 2003–2007 Dodge Ram 5.9L 24V Cummins Turbo Diesel (3rd Gen)
• Filter Media Type: Donaldson PowerCore Dry Synthetic Fluted Media
• Air Box Construction: Cross-Linked Polyethylene (XLPE) Enclosed Box
• Street Legal Status: 50-State Emissions Legal (CARB EO Exempt where applicable)
• Warranty: Volant Limited Lifetime Warranty on Enclosures and Ducts; Donaldson Warranty on Filter Element

Vehicle Fitment & Installation Notes

• 2003–2007 Dodge Ram 2500 – 5.9L 24V Cummins Turbo Diesel
• 2003–2007 Dodge Ram 3500 – 5.9L 24V Cummins Turbo Diesel
• Fits Model Years: 2003, 2004, 2005, 2006, 2007 (3rd Generation)
• Installation Tip: Ensure the airbox upper seal makes proper contact with the underside of the hood to maintain a true cold-air seal and prevent hot under-hood air ingestion.