Single Turbo Kits

High-Performance 2008-2010 6.4 Powerstroke Single Turbo Conversion Kits

While the factory sequential twin-turbo layout on the 2008-2010 Ford 6.4L Powerstroke delivers great low-end response, it is notoriously complex, crowded, and prone to costly mechanical failures when pushing for higher performance. For truck owners looking to simplify their engine bay, eliminate potential leakage points, and unlock massive top-end power, a single turbo conversion is the ultimate upgrade. Swapping out the complex compound assembly for a high-flowing single turbo significantly reduces under-hood heat, lowers drive pressures, and provides a much more reliable platform for high-horsepower street, towing, or competition builds.

By switching to a single turbocharger system, you gain access to highly durable, industry-standard turbo platforms—such as the BorgWarner S300 or S400 series—which can be tailored with specific compressor wheels, turbine housings, and exhaust housings to match your precise fueling and driving needs.

At Full Force Diesel, we carry complete, bolt-on single turbo conversion kits and premium components from the top fabricators in the diesel industry:

• Complete Single Turbo Hardware Kits: We feature highly engineered single turbo installation packages from brands like Maryland Performance Diesel (MPD) and BD Diesel. These comprehensive kits include everything needed to make the switch, such as heavy-duty stainless steel up-pipes, custom oil feed and drain lines, a new turbo pedestal, specialized intercooler plumbing, and downpipe adapters to ensure a perfect fit into your factory location.

• Premium Single Turbochargers: Pair your conversion kit with high-efficiency S300SX-E or S400 BorgWarner turbos, or engineered single options featuring custom billet compressor wheels designed to optimize spool times and maximize airflow clean across your powerband.

Converting your 6.4L to a single turbo layout does require proper custom tuning to adjust fuel scheduling for the altered airflow characteristics, but the result is an incredibly robust, reliable truck that pulls hard from the midrange straight to the redline. Browse our selection of 2008-2010 6.4 Powerstroke single turbo kits below to find the perfect setup for your performance goals, or call our team of specialists for expert recommendations.