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1989-1993 5.9L 12V Cummins 165 GPH Fuel System Airdog II-5G

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    The AirDog II-5G DF-165-5G (A7SABD540) is a frame-mounted air and fuel separation system for the first-generation 5.9L 12-valve Cummins. It feeds the VE injection pump directly, bypassing the factory filter housing and block-mounted lift pump.

    This 165 GPH version pulls fuel through a high flow suction tube, then through a water separator and a 2 micron filter. Separated air and vapor return to the tank through a filler neck tee.

    • Air and Vapor Separation: Removes entrained air before fuel reaches the VE pump.
    • 2 Micron Filtration: Water separator plus a 2 micron final filter.
    • Adjustable Regulator: Diaphragm regulator preset at 13 PSI from the factory.
    • Frame Rail Mounting: Sandwich plate system mounts to the frame without welding.
    • High Flow Suction Tube: Draws through a high flow suction tube for added volume.

    Technical Specifications

    • Part Number: A7SABD540 (DF-165-5G)
    • Flow Rate: 165 GPH
    • Preset Pressure: 13 PSI
    • Filtration: Water separator and 2 micron fuel filter
    • Core Requirement: No core required
    • Warranty: Lifetime warranty on the pump head to the original purchaser when set up per AirDog instructions (non-transferable)

    Vehicle Fitment & Technical Installation Notes

    • Fitment: 1989-1993 Dodge Ram 250/350 with the 5.9L 12-valve Cummins and Bosch VE rotary injection pump
    • Installation Tip: Adjust pressure only with a fuel pressure gauge installed, and re-torque the regulator jam nut after any adjustment.
    Purchase 1989-1993 5.9L 12V Cummins 165 GPH Fuel System Airdog II-5G

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    1989-1993 5.9L 12V Cummins 165 GPH Fuel System Airdog II-5G

    SKU: pftA7SABD540
    $911.00

    Qualifies for Free Shipping Over $199



    Fits: 5.9 Cummins 1989-1993 (Moderate to Extreme)

    Highly Recommended Additions

    Fits: For Use On Airdog Air/Fuel Separation Systems
    Fits: Airdog Air/Fuel Separation Systems
     
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    Fits these vehicles
    • 1989 Dodge 5.9L 12V Cummins
    • 1990 Dodge 5.9L 12V Cummins
    • 1991 Dodge 5.9L 12V Cummins
    • 1992 Dodge 5.9L 12V Cummins
    • 1993 Dodge 5.9L 12V Cummins
    Warranty: Limited Lifetime

    The AirDog II-5G DF-165-5G (A7SABD540) is a frame-mounted air and fuel separation system for the first-generation 5.9L 12-valve Cummins. It feeds the VE injection pump directly, bypassing the factory filter housing and block-mounted lift pump.

    This 165 GPH version pulls fuel through a high flow suction tube, then through a water separator and a 2 micron filter. Separated air and vapor return to the tank through a filler neck tee.


    Air and Vapor Separation: Removes entrained air before fuel reaches the VE pump.

    2 Micron Filtration: Water separator plus a 2 micron final filter.

    Adjustable Regulator: Diaphragm regulator preset at 13 PSI from the factory.

    Frame Rail Mounting: Sandwich plate system mounts to the frame without welding.

    High Flow Suction Tube: Draws through a high flow suction tube for added volume.


    Technical Specifications


    Part Number: A7SABD540 (DF-165-5G)

    Flow Rate: 165 GPH

    Preset Pressure: 13 PSI

    Filtration: Water separator and 2 micron fuel filter

    Core Requirement: No core required

    Warranty: Lifetime warranty on the pump head to the original purchaser when set up per[...]

    The AirDog II-5G DF-165-5G (A7SABD540) is a frame-mounted air and fuel separation system for the first-generation 5.9L 12-valve Cummins. It feeds the VE injection pump directly, bypassing the factory filter housing and block-mounted lift pump.

    This 165 GPH version pulls fuel through a high flow suction tube, then through a water separator and a 2 micron filter. Separated air and vapor return to the tank through a filler neck tee.

    • Air and Vapor Separation: Removes entrained air before fuel reaches the VE pump.
    • 2 Micron Filtration: Water separator plus a 2 micron final filter.
    • Adjustable Regulator: Diaphragm regulator preset at 13 PSI from the factory.
    • Frame Rail Mounting: Sandwich plate system mounts to the frame without welding.
    • High Flow Suction Tube: Draws through a high flow suction tube for added volume.

    Technical Specifications

    • Part Number: A7SABD540 (DF-165-5G)
    • Flow Rate: 165 GPH
    • Preset Pressure: 13 PSI
    • Filtration: Water separator and 2 micron fuel filter
    • Core Requirement: No core required
    • Warranty: Lifetime warranty on the pump head to the original purchaser when set up per AirDog instructions (non-transferable)

    Vehicle Fitment & Technical Installation Notes

    • Fitment: 1989-1993 Dodge Ram 250/350 with the 5.9L 12-valve Cummins and Bosch VE rotary injection pump
    • Installation Tip: Adjust pressure only with a fuel pressure gauge installed, and re-torque the regulator jam nut after any adjustment.
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    Airdog A7SABD540 Installation Instructions

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