BD Iron Horn Turbocharger Kit for 3rd Generation 5.9L Cummins

Elevate your 3rd Generation 5.9L Cummins with the BD Iron Horn Turbocharger Kit, the perfect solution for those seeking an easy and economical turbo upgrade or a reliable replacement for a worn-out turbo and exhaust manifold. This high-performance kit features advanced BorgWarner SX-E cartridges and a two-piece pulse exhaust manifold, specifically designed to optimize performance while effectively reducing exhaust gas temperatures (EGTs) and high drive pressures.

The Iron Horn turbocharger kit is engineered for a seamless drop-in installation, requiring no additional piping, making it an ideal choice for both enthusiasts and professionals. Its design enhances airflow, delivering increased power, improved throttle response, and enhanced reliability tailored to your driving needs. Available in a variety of configurations, the Iron Horn allows you to select the perfect setup to meet your performance goals without sacrificing drivability.

Key Features:

• Increased Airflow: Boosts airflow for greater power and responsiveness while improving engine reliability.
• High-Performance Turbo: Upgrade your factory turbo with the S300 SX-E Borg Warner T4 flange turbo for superior efficiency.
• Complete Installation Kit: Comes with a high-flow 2-piece BD pulse T4 manifold and all necessary gaskets for a comprehensive upgrade.
• Easy Drop-In Installation: Designed for a clean, simple installation with no extra piping required.
• Compressor Wheel Sizes: Options range from 61.44mm (2.42in) to 69.00mm (2.72in) for tailored performance.
• Turbine Wheel Options: Choose between 76mm (2.99in) or 80mm (3.15in) based on your power needs.
• A/R Ratios: Available options of 0.91, 1.00, or 1.10 based on your application requirements.
• Flow Rate: Capable of flowing between 77 lb/min and 98 lb/min to support high horsepower applications.
• Power Rating: Approximate performance capability of 500hp to 700hp, depending on your truck configuration.

Important Notes:

• For 2003 to 2004 model year Dodge Ram 2500/3500 equipped with an HY35 turbocharger, a 2004.5-2007 style aftermarket downpipe (e.g., Flo Pro part number 20811) is required.
• Aftermarket air intake kits may require alterations for compatibility.
• Turbo mount exhaust brakes are not compatible; a remote mount exhaust brake is recommended.

Upgrade your 5.9L Cummins with the BD Iron Horn Turbocharger Kit for enhanced performance, efficiency, and an effortless installation process that delivers lasting results!